September 4, 2009

Glossary of EMS terms -part 1

This article just introduces a few terms that are very frequently used when we talk about Powertrain. I would say this is just some kind of a glossary of terms

Lean & Rich Mixtures: Both terms talk about air-fuel ratio. A Lean mixture is one in which the air (oxygen) is more than what is needed to burn the fuel. Obviously Rich mixture is the other way round ( though opposite of lean is fat!!). The stoichiometric ratio or the right ratio is about 14.7:1 ( for pure octane). Which means, to burn 1 part of fuel we would need about fifteen parts of air. Note, that when i talk of air it is actually the oxygen that i am really interested. One very big misconception is that all 14.7:1 is the universal ratio which is false because this depends on the fuel ( its octane number + if there are any additives like anti-knock).

Lambda : For a long time i could not understand this value and people told me all kinds of things. for starters "λ" is not the air-fuel ratio but it is a measure of the air-fuel ratio. The best of understanding λ is that it is "Excess air factor". So if λ is 1 that means there is no extra air and we are running at stoich ratio. If λ is greater than 1 that means we are running Lean because we have extra air in the mixture. Similarly, λ <1 means that our mixture is rich, there is less air than needed to burn the entire volume of fuel that we have.

Lambda Sensor: This is also called O2 sensor. Again this was a very confusing term for me ( still is!!). Why do we call this λ sensor? what does it measure? &Lamda sensor is actually a 0xygen sensor. This give out a voltage output based on the oxygen content in the stream. There is a platinum probe one side of which is exposed to exhaust gases while the other side is exposed to atmospheric gases. This works pretty much on the same principle as a electrolytic cell. The voltage output is used by the ECU to do other calculations about which we shall talk in future. In modern vehicle i would expect atleast 2 such sensors.

58x Signal: This is basically the term that has evolved for the cranktooth signal. For ECU controlled engines, with individual cylinder control it is necessary to know when to fire which cylinder and for this it should know which cylinder is at TDC and which at BDC. This information is available to the ECU via a toothed wheel which is connect to the crankrod of the engine. For a lot of reasons, including ease of software computations, 60 tooth where chose on the wheel with 2 teeth missing. The missing teeth helps the ECU recognize where the cylinders are. Some manufacturers are more comfortable using the 28x signal. i.e 30 teeth with 2 teeth missing.

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