This is a fully automotive powertrain article.
Disclaimer: I am a novice in this area. If experts read this kindly correct...
Disclaimer: I am a novice in this area. If experts read this kindly correct...
Q: What are the different fuel injection methods used?
Fuel injection systems evolved over the years from being a simple Manifold injection to DI ( Direct injection). The injection of the fuel into the Intake Manifold based on the Air Mass that is currently sucked into the cylinder is controlled either electronically or by mechanical methods. This is typically a function of the engine load. The engine load can roughly be determined by the throttle opening. The terms "Full-Load" ( i.e. Throttle valve is fully open) and "Idle" (i.e. when the Throttle valve is closed & the vehicle is stationary) are very frequently used in the discussions further.
After the SPFI ( Single point fuel injection) where the fuel was sprayed into the manifold the next thing that became very popular was multi point fule injection (MPFI). Here multiple injectors were placed at suitable positions in the intake manifold to get finer control over the air-fuel mixture. Also having multiple injectors ensured that the injector closest to the cylinder going into suction stroke could be activated. In some cases this is called Port Fuel Injection (PFI). This provided also the following benefits:
Fuel injection systems evolved over the years from being a simple Manifold injection to DI ( Direct injection). The injection of the fuel into the Intake Manifold based on the Air Mass that is currently sucked into the cylinder is controlled either electronically or by mechanical methods. This is typically a function of the engine load. The engine load can roughly be determined by the throttle opening. The terms "Full-Load" ( i.e. Throttle valve is fully open) and "Idle" (i.e. when the Throttle valve is closed & the vehicle is stationary) are very frequently used in the discussions further.
After the SPFI ( Single point fuel injection) where the fuel was sprayed into the manifold the next thing that became very popular was multi point fule injection (MPFI). Here multiple injectors were placed at suitable positions in the intake manifold to get finer control over the air-fuel mixture. Also having multiple injectors ensured that the injector closest to the cylinder going into suction stroke could be activated. In some cases this is called Port Fuel Injection (PFI). This provided also the following benefits:
- Fuel going into each cylinder could be precicely controlled.
- Air & fuel would get mixed just before inlet into the cylinder. This ensured that the atomised fuel did not have condensation problems. i.e. in manifold injection with single injector the air-fuel mixture when suddenly expanded in the cylinder under cold start conditions the fuel would condense & form larger particles inside the cylinder which led to higher emissions
The MPFI injection systems came in two variants, though this is not really something great !!..
- Batch Fired : In this all the injectors for one bank of cylinders where activated in one shot. i.e. for a 4 cylinder engine, injectors for cylinder 1 & 4 were activated together similarly 2 &3.
- Sequentially fired: Here the injectors where activated sequentially based on which cylinder was going into suction stroke.
Finally came the Direct injection. The direction injection opened up new domains of controlling the air fuel mixture because now only air would enter the cylinder and it could be the ECU that would control the fuel being injected into the cylinder. This ensured that by injecting at different points inside the cylinder & by different cylinder head profile one would achive higher spread of the atomized fuel. This lead to better flame front propagation, ensuring higher power output.
Why did we not go for Direct Injection to start with ?
The manufacturing processes in earlier days did not provide us with methods to have injectors that could bear the very high pressures generated inside the cylinder. Also, the fuel injector tip has to bear extreme temperatures which are generated inside the cylinder. Also, the pump which pumps fuel into the injector needs to generate very high pressures because if fuel is injected in the later stages of compression ( like it is done in Stratified mode of operation). The injector nozzel design also has undergone many design changes to ensure that a extremly fine spray with precise control on droplet size could be created.
Why did we not go for Direct Injection to start with ?
The manufacturing processes in earlier days did not provide us with methods to have injectors that could bear the very high pressures generated inside the cylinder. Also, the fuel injector tip has to bear extreme temperatures which are generated inside the cylinder. Also, the pump which pumps fuel into the injector needs to generate very high pressures because if fuel is injected in the later stages of compression ( like it is done in Stratified mode of operation). The injector nozzel design also has undergone many design changes to ensure that a extremly fine spray with precise control on droplet size could be created.
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